설비진단이해(설비, 소음, 윤활)
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이 책은 진동과 소음 및 윤활 관리를 이용한 설비 진단에 대해 학습하고자 하는 학생이나 산업 현장에서 설비 관리나 기계 정비 업무에 종사하는 분들에게 큰 도움이 될 수 있도록 다음과 같이 구성하였다.
첫째, 설비 진단의 기초 이론을 일목요연하게 정리하였고, 각 장의 끝부분에는 연습 문제를 실어 줌으로써 앞에서 공부한 내용을 반복적으로 숙지할 수 있도록 하였다.
둘째, 학습의 합리화를 위하여 간단명료한 내용과 공식을 다양하게 제시하였으며, 내용에 따른 도표와 그림을 상세히 실어 이해도를 높였다.
셋째, 기계 설비의 효율적 관리를 위해 반드시 필요한 진동 및 소음 진단과 윤활 관리에 대하여 현장성 있는 내용으로 산업 현장에서 유용하게 활용할 수 있도록 구성하였다.
첫째, 설비 진단의 기초 이론을 일목요연하게 정리하였고, 각 장의 끝부분에는 연습 문제를 실어 줌으로써 앞에서 공부한 내용을 반복적으로 숙지할 수 있도록 하였다.
둘째, 학습의 합리화를 위하여 간단명료한 내용과 공식을 다양하게 제시하였으며, 내용에 따른 도표와 그림을 상세히 실어 이해도를 높였다.
셋째, 기계 설비의 효율적 관리를 위해 반드시 필요한 진동 및 소음 진단과 윤활 관리에 대하여 현장성 있는 내용으로 산업 현장에서 유용하게 활용할 수 있도록 구성하였다.
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CHAPTER 1 설비 진단 및 설비 보전 방법의 개요
1. 설비 진단의 개요 ································································································· 9
2. 설비 보전 방법의 개요 ····················································································· 14
3. 설비 진단 기법 ·································································································· 22
? 연습 문제 ············································································································· 31
CHAPTER 2 진동 이론
1. 진동의 기초 ········································································································ 32
2. 진동의 물리량 ···································································································· 34
3. 기계 진동 ············································································································ 40
? 연습 문제 ············································································································· 48
CHAPTER 3 진동 측정
1. 진동 측정의 개요 ······························································································· 50
2. 진동 측정 시스템 ······························································································ 52
3. 진동 측정용 센서 ······························································································ 55
? 연습 문제 ············································································································· 70
CHAPTER 4 진동 신호 처리
1. 진동 신호 처리의 개요 ····················································································· 72
2. 신호 처리 시스템 ······························································································ 73
3. 디지털 신호 처리 ······························································································ 76
4. FFT 분석기 ········································································································ 79
5. 신호 분석 범위의 선택 ····················································································· 88
6. 시간 영역 신호 분석 ························································································ 90
7. 주파수 영역 분석 ······························································································ 93
? 연습 문제 ············································································································· 96
CHAPTER 5 진동 제어
1. 기계 진동 방지 대책 ························································································· 98
2. 방진 이론 ·········································································································· 101
3. 진동 방지법 ······································································································ 104
? 연습 문제 ··········································································································· 111
CHAPTER 6 회전 기계의 진단
1. 회전 기계 진단의 개요 ··················································································· 113
2. 회전 기계의 간이 진단 ··················································································· 116
3. 회전 기계의 정밀 진단 ··················································································· 125
4. 베어링의 진단 ·································································································· 145
5. 기어의 진단 ······································································································ 152
? 연습 문제 ··········································································································· 160
CHAPTER 7 소음 이론
1. 소음의 개요 ······································································································ 162
2. 소음의 물리적 성질 ························································································· 167
3. 음(소음)의 발생과 특성 ·················································································· 181
? 연습 문제 ··········································································································· 185
CHAPTER 8 소음 측정
1. 소음 측정의 개요 ····························································································· 188
2. 소음 측정 ·········································································································· 191
3. 소음 평가 ·········································································································· 200
? 연습 문제 ··········································································································· 218
CHAPTER 9 소음 제어
1. 공장 소음과 진동의 발생원 ············································································ 219
2. 공장 소음 방지 대책 ······················································································· 223
? 연습 문제 ··········································································································· 245
CHAPTER 10 윤활 관리의 개요
1. 윤활의 개요 ······································································································ 246
2. 윤활 관리의 목적과 방법 ··············································································· 249
3. 윤활 오염 관리 및 시험 ················································································· 252
4. 윤활 관리의 조직 ···························································································· 256
? 연습 문제 ··········································································································· 258
CHAPTER 11 윤활유의 종류와 특성
1. 윤활제의 분류 ··································································································· 259
2. 윤활제의 성질 ·································································································· 269
3. 윤활유의 첨가제 ······························································································ 274
? 연습 문제 ··········································································································· 276
CHAPTER 12 윤활제의 급유법
1. 윤활 방식의 분류 ····························································································· 278
2. 윤활유 급유법 ·································································································· 279
3. 그리스 급유법 ·································································································· 287
? 연습 문제 ··········································································································· 291
CHAPTER 13 윤활 기술
1. 윤활 기술과 설비의 신뢰성 ············································································ 292
2. 윤활계의 운전과 보전 ····················································································· 296
3. 윤활제의 열화 관리와 오염 관리 ·································································· 298
4. 윤활제에 의한 설비 진단 기술 ····································································· 305
5. 그리스 시험 방법 ···························································································· 310
6. 윤활 설비의 고장과 원인 ··············································································· 316
? 연습 문제 ··········································································································· 319
CHAPTER 14 현장의 윤활 관리
1. 압축기의 윤활 관리 ························································································· 320
2. 베어링의 윤활 관리 ························································································· 324
3. 기어의 윤활 관리 ···························································································· 332
4. 유압 작동유 ······································································································ 337
5. 금속 가공 윤활유 ···························································································· 342
6. 그 밖의 설비 윤활유 ······················································································ 350
7. 현장 윤활 ·········································································································· 352
? 연습 문제 ··········································································································· 358
부록 - 연습 문제 정답 및 해설 ················································································ 361
? 찾아보기 ············································································································· 373
? 참고 문헌 및 인터넷 사이트 ··········································································· 380
1. 설비 진단의 개요 ································································································· 9
2. 설비 보전 방법의 개요 ····················································································· 14
3. 설비 진단 기법 ·································································································· 22
? 연습 문제 ············································································································· 31
CHAPTER 2 진동 이론
1. 진동의 기초 ········································································································ 32
2. 진동의 물리량 ···································································································· 34
3. 기계 진동 ············································································································ 40
? 연습 문제 ············································································································· 48
CHAPTER 3 진동 측정
1. 진동 측정의 개요 ······························································································· 50
2. 진동 측정 시스템 ······························································································ 52
3. 진동 측정용 센서 ······························································································ 55
? 연습 문제 ············································································································· 70
CHAPTER 4 진동 신호 처리
1. 진동 신호 처리의 개요 ····················································································· 72
2. 신호 처리 시스템 ······························································································ 73
3. 디지털 신호 처리 ······························································································ 76
4. FFT 분석기 ········································································································ 79
5. 신호 분석 범위의 선택 ····················································································· 88
6. 시간 영역 신호 분석 ························································································ 90
7. 주파수 영역 분석 ······························································································ 93
? 연습 문제 ············································································································· 96
CHAPTER 5 진동 제어
1. 기계 진동 방지 대책 ························································································· 98
2. 방진 이론 ·········································································································· 101
3. 진동 방지법 ······································································································ 104
? 연습 문제 ··········································································································· 111
CHAPTER 6 회전 기계의 진단
1. 회전 기계 진단의 개요 ··················································································· 113
2. 회전 기계의 간이 진단 ··················································································· 116
3. 회전 기계의 정밀 진단 ··················································································· 125
4. 베어링의 진단 ·································································································· 145
5. 기어의 진단 ······································································································ 152
? 연습 문제 ··········································································································· 160
CHAPTER 7 소음 이론
1. 소음의 개요 ······································································································ 162
2. 소음의 물리적 성질 ························································································· 167
3. 음(소음)의 발생과 특성 ·················································································· 181
? 연습 문제 ··········································································································· 185
CHAPTER 8 소음 측정
1. 소음 측정의 개요 ····························································································· 188
2. 소음 측정 ·········································································································· 191
3. 소음 평가 ·········································································································· 200
? 연습 문제 ··········································································································· 218
CHAPTER 9 소음 제어
1. 공장 소음과 진동의 발생원 ············································································ 219
2. 공장 소음 방지 대책 ······················································································· 223
? 연습 문제 ··········································································································· 245
CHAPTER 10 윤활 관리의 개요
1. 윤활의 개요 ······································································································ 246
2. 윤활 관리의 목적과 방법 ··············································································· 249
3. 윤활 오염 관리 및 시험 ················································································· 252
4. 윤활 관리의 조직 ···························································································· 256
? 연습 문제 ··········································································································· 258
CHAPTER 11 윤활유의 종류와 특성
1. 윤활제의 분류 ··································································································· 259
2. 윤활제의 성질 ·································································································· 269
3. 윤활유의 첨가제 ······························································································ 274
? 연습 문제 ··········································································································· 276
CHAPTER 12 윤활제의 급유법
1. 윤활 방식의 분류 ····························································································· 278
2. 윤활유 급유법 ·································································································· 279
3. 그리스 급유법 ·································································································· 287
? 연습 문제 ··········································································································· 291
CHAPTER 13 윤활 기술
1. 윤활 기술과 설비의 신뢰성 ············································································ 292
2. 윤활계의 운전과 보전 ····················································································· 296
3. 윤활제의 열화 관리와 오염 관리 ·································································· 298
4. 윤활제에 의한 설비 진단 기술 ····································································· 305
5. 그리스 시험 방법 ···························································································· 310
6. 윤활 설비의 고장과 원인 ··············································································· 316
? 연습 문제 ··········································································································· 319
CHAPTER 14 현장의 윤활 관리
1. 압축기의 윤활 관리 ························································································· 320
2. 베어링의 윤활 관리 ························································································· 324
3. 기어의 윤활 관리 ···························································································· 332
4. 유압 작동유 ······································································································ 337
5. 금속 가공 윤활유 ···························································································· 342
6. 그 밖의 설비 윤활유 ······················································································ 350
7. 현장 윤활 ·········································································································· 352
? 연습 문제 ··········································································································· 358
부록 - 연습 문제 정답 및 해설 ················································································ 361
? 찾아보기 ············································································································· 373
? 참고 문헌 및 인터넷 사이트 ··········································································· 380
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