각종 산업로의 열관리, 열정산 및 설계요령, 열수지계산
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『각종 산업로의 열관리, 열정산 및 설계요령, 열수지계산』은 열관리 실무자와 이공대학생, 기술 행정직, 각종 공업용 로爐 생산업체의 실무자에게 조금이나마 도움이 되고자 저술한 것이다. 많은 도표를 실었으나 그중 열관리관계제량일람표(표 1.1) 개체열료시험일람도(도 4.1) 및 연료연소경과일람표(표 5.1과 표 5.2)는 이것들에 관련된 계산을 할 때 극히 편리하다고 생각한다. 특히 연소문제에서는 연료의 성분, 화학반응, 연소 가스 성분 등의 관계가 혼란되기 쉬우나, 표 5.1 또는 표 5.2와 대조하면서 계산할 때는 일목요연해서 혼란이 생기지 않는다.
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출판사 리뷰
출판사 리뷰
이 저서는 열관리 실무자와 이공대학생, 기술 행정직, 각종 공업용 로爐 생산업체의 실무자에게 조금이나마 도움이 되고자 저술한 것이다. 특히 열관리기술수험생을 위한 참고서로도 좋은 자료가 된다고 보며, 많은 예제와 해답을 써서 이해가 빠르게 힘썼다.
이 책에는 많은 도표를 실었으나 그중 열관리관계제량일람표(표 1.1) 개체열료시험일람도(도 4.1) 및 연료연소경과일람표(표 5.1과 표 5.2)는 이것들에 관련된 계산을 할 때 극히 편리하다고 생각한다. 특히 연소문제에서는 연료의 성분, 화학반응, 연소 가스 성분 등의 관계가 혼란되기 쉬우나, 표 5.1 또는 표 5.2와 대조하면서 계산할 때는 일목요연해서 혼란이 생기지 않는다.
많은 후배와 대기업의 젊은 엘리트 사원들이 공업용 로의 설계와 플랜트 프로젝트를 수행하면서 프로세스 중의 핵심이 되는 로의 난해함 때문에 여러 외서를 구독하기 어려워 저자 본인에게 조속히 우리말 참고서를 저술하도록 충동했고, 본인이 대학생활과 연구소 생활을 거쳐 산업로 업계에 종사한 지도 어언간 삼십여 년이 되어 그동안 경험한 것들을 토대로 이 저술을 하게 된 것이다.
-본문 '머리말' 中에서
이 책의 구성
제1편 열관리에 관한 제 계산법
제1장 열관리 관계 제량
제2장 열과 증기
제3장 전열계산
제4장 연료시험법
제5장 연소계산
제6장 열정산
제7장 잡제雜題
제8장 열정산의 항목 및 계산방법
제2편 열관리와 열관리 계산에 필요한 기술자료
부록 열관련기술자료
이 책에는 많은 도표를 실었으나 그중 열관리관계제량일람표(표 1.1) 개체열료시험일람도(도 4.1) 및 연료연소경과일람표(표 5.1과 표 5.2)는 이것들에 관련된 계산을 할 때 극히 편리하다고 생각한다. 특히 연소문제에서는 연료의 성분, 화학반응, 연소 가스 성분 등의 관계가 혼란되기 쉬우나, 표 5.1 또는 표 5.2와 대조하면서 계산할 때는 일목요연해서 혼란이 생기지 않는다.
많은 후배와 대기업의 젊은 엘리트 사원들이 공업용 로의 설계와 플랜트 프로젝트를 수행하면서 프로세스 중의 핵심이 되는 로의 난해함 때문에 여러 외서를 구독하기 어려워 저자 본인에게 조속히 우리말 참고서를 저술하도록 충동했고, 본인이 대학생활과 연구소 생활을 거쳐 산업로 업계에 종사한 지도 어언간 삼십여 년이 되어 그동안 경험한 것들을 토대로 이 저술을 하게 된 것이다.
-본문 '머리말' 中에서
이 책의 구성
제1편 열관리에 관한 제 계산법
제1장 열관리 관계 제량
제2장 열과 증기
제3장 전열계산
제4장 연료시험법
제5장 연소계산
제6장 열정산
제7장 잡제雜題
제8장 열정산의 항목 및 계산방법
제2편 열관리와 열관리 계산에 필요한 기술자료
부록 열관련기술자료
목차
목차
머리말 ··················································································································· 4
제1편 열관리에 관한 제 계산법 ·························································· 12
제1장 열관리 관계 제량 ········································································ 12
제2장 열과 증기 ······················································································ 21
2.1 열에 의한 물체의 팽창 ·························································· 21
2.2 완전가스의 특성식열 및 가스정수 ····································· 22
2.3 가스와 증기 ············································································· 23
2.4 비열 ··························································································· 24
2.5 혼합 가스 ················································································· 24
2.6 열역학의 2법칙 ······································································· 25
2.7 엔탈피와 ENTROPY ······························································ 26
2.8 단열변화와 등압변화 ····························································· 27
2.9 수증기 ······················································································· 27
2.10 습한 공기 ··············································································· 30
2.11 관내의 유동에 의한 압력강하 ··········································· 32
2.12 조름絞······················································································ 34
2.13 증기 Accumulator ······························································· 35
2.14 열효율 ····················································································· 36
제3장 전열계산 ························································································ 79
3.1 열전도 ······················································································· 79
3.2 열전달 ······················································································· 82
3.3 열관류 ······················································································· 84
3.4 열방사 ······················································································· 88
3.5 전열 관계의 문제 ··································································· 90
제4장 연료시험법 ·················································································· 134
4.1 고체연료시험 ········································································· 134
4.2 전수분과 습분측정법(KS M 8811-1963) ······················· 136
4.3 공업분석(KS M 8812-1963) ············································· 136
4.4 원소분석(KS M 8813-1963) ············································· 137
4.5 발열량측정법(KS M 8814-1963) ····································· 139
제5장 연소계산 ······················································································ 154
5.1 연소의 기본반응식과 양적 관계 ······································· 154
5.2 연료의 발열량 ······································································· 156
5.3 연소에 필요한 공기량 ························································· 158
5.4 연소가스양과 그 조성 ························································· 159
5.5 연소경과의 일반적 해석 ····················································· 162
5.6 연소가스의 조성에 의한 연소상황의 판단 ····················· 162
5.7 연소온도 ················································································· 166
제6장 열정산 ·························································································· 215
6.1 연소효율 ················································································· 215
6.2 열정산 ····················································································· 216
6.3 물질정산 ················································································ 220
6.4 열정산의 문제 ······································································ 222
제7장 잡제雜題······················································································· 273
제8장 열정산의 항목 및 계산방법 ···················································· 313
8.1 시멘트 소성용 열 ································································· 324
8.2 열정산의 항목과 계산방법 ················································ 334
8.3 석탄 소성로 ·········································································· 346
8.4 축로의 설계 ·········································································· 348
8.5 축로의 시공 ··········································································· 355
예제 증보 ································································································ 357
제2편 열관리와 열관리 계산에 필요한 기술자료 ················· 395
상용대수표 ···················································································· 396
부표 ································································································· 397
국제원자량표 ················································································· 398
주요 기체의 성질 ········································································· 399
증기표-포화표 ············································································· 400
과열증기비 ···················································································· 402
주요단위환산표 ············································································ 407
주요단위환산도 ············································································· 410
온도환산도 ····················································································· 411
점도환산표 ····················································································· 413
기체의 물리적 성질 ····································································· 414
액체연료의 비중과 발열량 ························································· 415
석유의 물리적 성질 ····································································· 417
연료유의 점도와 온도의 관계 ··················································· 418
액체연료의 인화점, 착화온도, 증기의 착화범위 ·················· 419
중유의 발열량, 수소함유량과 ???? ?m ax ·································· 420
LPG의 물리적 성질 ····································································· 421
높은 발열량 가스의 연소용공기량과 연소생성가스양 ········· 422
저질연료가스의 연소용공기량 ··················································· 423
중유의 연소용공기량 ·································································· 424
고체 및 액체연료의 이론공기량 ··············································· 425
공업로의 열소비량기준치 ··························································· 426
Batch 식 노爐의 열효율(참고치) ············································· 427
노벽방산열량 ················································································ 428
경량내화연호 노벽의 정상방열량 ············································· 429
간헐적 조업로의 냉각 ································································ 430
경량연호 노벽의 승온시간 ························································· 431
주기로에 있어서 노벽 연호의 축열에 의한 손실 ················· 432
노爐 문틈으로부터의 잠입공기량 ············································· 433
연속추출로 조업기준치 ······························································ 434
강편가열로효율 ············································································· 435
ROTARY KILN의 계산 ······························································ 436
풍로가열효율 ················································································· 437
보온재의 경제 두께 ····································································· 438
보온재의 내열 두께 ····································································· 439
전기로의 분류 ·············································································· 440
저주파로 참고치 ··········································································· 441
저항선의 직경의 결정 ································································ 442
저항선의 길이의 결정 ································································ 443
평형함수율 ···················································································· 444
항률건조속도 ················································································ 445
열풍에 의한 항률건조속도 ························································ 446
기류반송에 의한 소립자의 건조(개산도) ······························· 447
평행류건조 특성치 ······································································ 448
제철소의 전열 흐름도 ································································ 450
공기의 比엑세르기 ······································································· 451
연소가스의 比엑세르기 ······························································· 452
공기와 연소가스의 比엑세르기(석유) ······································ 453
메틸클로라이드의 엔트로피 선도 ············································· 454
공기의 엔트로피 선도(저압) ······················································ 455
공기의 엔트로피 선도(고압) ······················································ 456
암모니아의 엔트로피 선도 ························································· 457
탄산의 가스엔트로피 선도 ························································· 458
아황산 가스엔트로피 선도 ························································· 459
공장로의 기종별, 수요부문별 생산고구성비 ························· 462
공업로 및 화열응용 시설의 수와 시설별 에너지 소비량 ··· 463
부표 ································································································· 465
내화·단열연와의 품질특성 ······················································· 468
각종내화물단열재의 열전도율, 열용량 및 사용온도범위 ··· 471
내화·단열재의 품질특성 ··························································· 472
각종단열구성례와 관련제원비교 ··············································· 473
방사, 전도 등에 의한 열손실의 방지 ····································· 478
폐열의 회수이용 ··········································································· 479
폐열의 회수이용에 관한 판단기준의 골자의 대응책 ·········· 480
폐열의 회수이용 ··········································································· 481
폐열발생의 회수효과 ·································································· 482
폐열의 회수이용 ··········································································· 485
폐열회수장치 ················································································· 486
폐열의 회수이용 ··········································································· 487
폐열회수장치 ················································································ 488
부표1 과열증기표(Entalpy) ······················································· 495
부표2 석회와 석회석의 비열표 ················································ 495
Seger Cone과 Orton의 용도온도비교 ··································· 496
여러 모양의 넓이와 부피 계산 ················································· 497
내화재료에 관련된 공업규격 ···················································· 500
물성표 ····························································································· 510
중요 가스의 정수와 비열의 값 ················································· 518
각종 화학장치용 재료표 ····························································· 528
제1편 열관리에 관한 제 계산법 ·························································· 12
제1장 열관리 관계 제량 ········································································ 12
제2장 열과 증기 ······················································································ 21
2.1 열에 의한 물체의 팽창 ·························································· 21
2.2 완전가스의 특성식열 및 가스정수 ····································· 22
2.3 가스와 증기 ············································································· 23
2.4 비열 ··························································································· 24
2.5 혼합 가스 ················································································· 24
2.6 열역학의 2법칙 ······································································· 25
2.7 엔탈피와 ENTROPY ······························································ 26
2.8 단열변화와 등압변화 ····························································· 27
2.9 수증기 ······················································································· 27
2.10 습한 공기 ··············································································· 30
2.11 관내의 유동에 의한 압력강하 ··········································· 32
2.12 조름絞······················································································ 34
2.13 증기 Accumulator ······························································· 35
2.14 열효율 ····················································································· 36
제3장 전열계산 ························································································ 79
3.1 열전도 ······················································································· 79
3.2 열전달 ······················································································· 82
3.3 열관류 ······················································································· 84
3.4 열방사 ······················································································· 88
3.5 전열 관계의 문제 ··································································· 90
제4장 연료시험법 ·················································································· 134
4.1 고체연료시험 ········································································· 134
4.2 전수분과 습분측정법(KS M 8811-1963) ······················· 136
4.3 공업분석(KS M 8812-1963) ············································· 136
4.4 원소분석(KS M 8813-1963) ············································· 137
4.5 발열량측정법(KS M 8814-1963) ····································· 139
제5장 연소계산 ······················································································ 154
5.1 연소의 기본반응식과 양적 관계 ······································· 154
5.2 연료의 발열량 ······································································· 156
5.3 연소에 필요한 공기량 ························································· 158
5.4 연소가스양과 그 조성 ························································· 159
5.5 연소경과의 일반적 해석 ····················································· 162
5.6 연소가스의 조성에 의한 연소상황의 판단 ····················· 162
5.7 연소온도 ················································································· 166
제6장 열정산 ·························································································· 215
6.1 연소효율 ················································································· 215
6.2 열정산 ····················································································· 216
6.3 물질정산 ················································································ 220
6.4 열정산의 문제 ······································································ 222
제7장 잡제雜題······················································································· 273
제8장 열정산의 항목 및 계산방법 ···················································· 313
8.1 시멘트 소성용 열 ································································· 324
8.2 열정산의 항목과 계산방법 ················································ 334
8.3 석탄 소성로 ·········································································· 346
8.4 축로의 설계 ·········································································· 348
8.5 축로의 시공 ··········································································· 355
예제 증보 ································································································ 357
제2편 열관리와 열관리 계산에 필요한 기술자료 ················· 395
상용대수표 ···················································································· 396
부표 ································································································· 397
국제원자량표 ················································································· 398
주요 기체의 성질 ········································································· 399
증기표-포화표 ············································································· 400
과열증기비 ···················································································· 402
주요단위환산표 ············································································ 407
주요단위환산도 ············································································· 410
온도환산도 ····················································································· 411
점도환산표 ····················································································· 413
기체의 물리적 성질 ····································································· 414
액체연료의 비중과 발열량 ························································· 415
석유의 물리적 성질 ····································································· 417
연료유의 점도와 온도의 관계 ··················································· 418
액체연료의 인화점, 착화온도, 증기의 착화범위 ·················· 419
중유의 발열량, 수소함유량과 ???? ?m ax ·································· 420
LPG의 물리적 성질 ····································································· 421
높은 발열량 가스의 연소용공기량과 연소생성가스양 ········· 422
저질연료가스의 연소용공기량 ··················································· 423
중유의 연소용공기량 ·································································· 424
고체 및 액체연료의 이론공기량 ··············································· 425
공업로의 열소비량기준치 ··························································· 426
Batch 식 노爐의 열효율(참고치) ············································· 427
노벽방산열량 ················································································ 428
경량내화연호 노벽의 정상방열량 ············································· 429
간헐적 조업로의 냉각 ································································ 430
경량연호 노벽의 승온시간 ························································· 431
주기로에 있어서 노벽 연호의 축열에 의한 손실 ················· 432
노爐 문틈으로부터의 잠입공기량 ············································· 433
연속추출로 조업기준치 ······························································ 434
강편가열로효율 ············································································· 435
ROTARY KILN의 계산 ······························································ 436
풍로가열효율 ················································································· 437
보온재의 경제 두께 ····································································· 438
보온재의 내열 두께 ····································································· 439
전기로의 분류 ·············································································· 440
저주파로 참고치 ··········································································· 441
저항선의 직경의 결정 ································································ 442
저항선의 길이의 결정 ································································ 443
평형함수율 ···················································································· 444
항률건조속도 ················································································ 445
열풍에 의한 항률건조속도 ························································ 446
기류반송에 의한 소립자의 건조(개산도) ······························· 447
평행류건조 특성치 ······································································ 448
제철소의 전열 흐름도 ································································ 450
공기의 比엑세르기 ······································································· 451
연소가스의 比엑세르기 ······························································· 452
공기와 연소가스의 比엑세르기(석유) ······································ 453
메틸클로라이드의 엔트로피 선도 ············································· 454
공기의 엔트로피 선도(저압) ······················································ 455
공기의 엔트로피 선도(고압) ······················································ 456
암모니아의 엔트로피 선도 ························································· 457
탄산의 가스엔트로피 선도 ························································· 458
아황산 가스엔트로피 선도 ························································· 459
공장로의 기종별, 수요부문별 생산고구성비 ························· 462
공업로 및 화열응용 시설의 수와 시설별 에너지 소비량 ··· 463
부표 ································································································· 465
내화·단열연와의 품질특성 ······················································· 468
각종내화물단열재의 열전도율, 열용량 및 사용온도범위 ··· 471
내화·단열재의 품질특성 ··························································· 472
각종단열구성례와 관련제원비교 ··············································· 473
방사, 전도 등에 의한 열손실의 방지 ····································· 478
폐열의 회수이용 ··········································································· 479
폐열의 회수이용에 관한 판단기준의 골자의 대응책 ·········· 480
폐열의 회수이용 ··········································································· 481
폐열발생의 회수효과 ·································································· 482
폐열의 회수이용 ··········································································· 485
폐열회수장치 ················································································· 486
폐열의 회수이용 ··········································································· 487
폐열회수장치 ················································································ 488
부표1 과열증기표(Entalpy) ······················································· 495
부표2 석회와 석회석의 비열표 ················································ 495
Seger Cone과 Orton의 용도온도비교 ··································· 496
여러 모양의 넓이와 부피 계산 ················································· 497
내화재료에 관련된 공업규격 ···················································· 500
물성표 ····························································································· 510
중요 가스의 정수와 비열의 값 ················································· 518
각종 화학장치용 재료표 ····························································· 528
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강대용
저자 강대용은
경상북도 월성생
한양대학교 공과대학 화학공학과 졸업
국공업연구소 요업과
1973년~1975년 일급열관리사 열수지계산강의 및 출제위원
1984년~1986년 동자부 에너지절약대책 전문위원
1970년~1987년 조달청 기계설비분야 기술고문
1986년~1988년 포항로공업주식회사 설립 부사장
한국산업로공업협동조합 초대 이사장
세원로건설주식회사 대표이사 사장
경상북도 월성생
한양대학교 공과대학 화학공학과 졸업
국공업연구소 요업과
1973년~1975년 일급열관리사 열수지계산강의 및 출제위원
1984년~1986년 동자부 에너지절약대책 전문위원
1970년~1987년 조달청 기계설비분야 기술고문
1986년~1988년 포항로공업주식회사 설립 부사장
한국산업로공업협동조합 초대 이사장
세원로건설주식회사 대표이사 사장
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