기계재료실무
재료 선택 및 활용 지침서
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CHAPTER 01 기계재료 및 분류
1.1 기계재료(Mechanical Material) ································· 2
1.2 기계재료의 분류 ································· 3
1.3 원자구조와 결합양식 ································· 6
CHAPTER 02 금속재료의 성질
2.1 금속재료의 특성과 성질 ································· 10
2.2 금속의 물리적 성질 ································· 10
2.3 금속의 기계적 성질 ································· 15
2.4 금속의 제작상 성질 ································· 17
2.5 금속의 화학적 성질 ································· 20
CHAPTER 03 금속의 구조와 재료의 변형
3.1 금속의 응고(Solidifying) ································· 24
3.2 금속과 합금의 제조 방법 ································· 25
3.3 응고와 과냉 현상 ································· 26
3.4 응고 후의 조직 ································· 26
3.5 강괴의 종류 ································· 28
CHAPTER 04 합금의 개요와 상태도
4.1 합금(Alloy)의 개요 ································· 32
4.2 고용체(Solid Solution)의 종류 ································· 33
4.3 고용체의 결정격자의 종류 ································· 35
4.4 금속간 화합물(Intermetallic Compound) ································· 35
CHAPTER 05 금속의 결정과 변태
5.1 금속의 결정(Crystallization of Metal) ································· 40
5.2 금속의 결정 격자 구조(Metallic Crystal Structures) ································· 41
5.3 변태(Transformation) ································· 44
CHAPTER 06 금속의 가공
6.1 소성가공(Plastic Working) ································· 48
6.2 소성가공의 구분과 영향 ································· 55
6.3 소성가공의 종류 ································· 55
CHAPTER 07 철강재료의 분류와 제조법
7.1 철(Iron)과 강(Steel) 탄소 함유량에 의한 분류 ································· 60
7.2 제철(선)법(Iron Making Method) ································· 60
7.3 제강법(Steel Making Method) ································· 62
7.4 철강 제품의 생산공정 ································· 64
CHAPTER 08 철(Iron)과 강(Steel)의 개요
8.1 순철(Pure-Iron)의 개요 ································· 70
8.2 탄소강(Carbon Steel)의 개요 ································· 73
8.3 Fe-C 평형상태도(Phase Diagram)-2성분계 ································· 84
CHAPTER 09 주철(Cast Iron)
9.1 주철의 개요 ································· 100
9.2 주철의 성질 ································· 100
9.3 주철의 성장(Growth Of Cast Iron) ································· 102
9.4 주철의 분류 기준 ································· 103
CHAPTER 10 주강(Cast Steel)
10.1 주강의 특성 ································· 116
10.2 주강의 종류 ································· 116
10.3 주강 제조공정 ································· 116
CHAPTER 11 합금강(Alloy Steel)
11.1 합금강의 정의 및 목적 ································· 122
11.2 합금원소의 특성 ································· 122
11.3 합금강의 종류 ································· 123
11.4 특수 용도 합금강(Special Steel Of Special Purpose) ································· 128
CHAPTER 12 비철금속재료(Non-Ferrous Metal)
12.1 알루미늄과 그 합금 ································· 140
12.2 구리와 그 합금 ································· 153
12.3 티타늄과 그 합금 ································· 166
12.4 니켈과 그 합금 ································· 168
12.5 마그네슘과 그 합금 ································· 170
12.6 초경합금(Cemented Carbides) ································· 171
CHAPTER 13 비금속재료(Non-Metallic Material)
13.1 세라믹 특성과 종류 ································· 174
13.2 합성수지 특성과 종류 ································· 175
CHAPTER 14 신소재의 종류
14.1 신 금속재료 종류 ································· 184
14.2 비금속 무기재료 종류 ································· 186
14.3 신 고분자재료 종류 ································· 187
14.4 복합재료 종류 ································· 188
CHAPTER 15 강의 열처리(Heat Treatment of Steel)
15.1 열처리 개요 ································· 196
15.2 풀림(Annealing) ································· 200
15.3 불림(Normalizing) ································· 203
15.4 담금질(Quenching) ································· 207
15.5 뜨임(Tempering) ································· 216
15.6 항온 열처리(Isothermal Heat-Treatment) ································· 219
CHAPTER 16 표면경화법(Surface Hardening)
16.1 표면경화법의 개요 ································· 230
16.2 표면경화법의 종류와 개요 ································· 230
CHAPTER 17 금속재료의 시험법과 검사
17.1 인장시험(Tensile Test) ································· 252
17.2 충격시험(Impact Test) ································· 256
17.3 경도시험(Hardness Test) ································· 261
17.4 화학성분 분석(Chemical Composition Analysis) ································· 264
17.5 비파괴 검사(Non-Destructive Inspection) ································· 266
17.6 도장검사(Painting Inspection) ································· 278
17.7 치수 및 육안 검사(Dimension & Visual Inspection) ································· 283
17.8 진동 및 소음 검사(Vibration & Noise Inspection) ································· 286
17.9 검사 신청서 양식 ································· 290
참고문헌 ································· 291
1.1 기계재료(Mechanical Material) ································· 2
1.2 기계재료의 분류 ································· 3
1.3 원자구조와 결합양식 ································· 6
CHAPTER 02 금속재료의 성질
2.1 금속재료의 특성과 성질 ································· 10
2.2 금속의 물리적 성질 ································· 10
2.3 금속의 기계적 성질 ································· 15
2.4 금속의 제작상 성질 ································· 17
2.5 금속의 화학적 성질 ································· 20
CHAPTER 03 금속의 구조와 재료의 변형
3.1 금속의 응고(Solidifying) ································· 24
3.2 금속과 합금의 제조 방법 ································· 25
3.3 응고와 과냉 현상 ································· 26
3.4 응고 후의 조직 ································· 26
3.5 강괴의 종류 ································· 28
CHAPTER 04 합금의 개요와 상태도
4.1 합금(Alloy)의 개요 ································· 32
4.2 고용체(Solid Solution)의 종류 ································· 33
4.3 고용체의 결정격자의 종류 ································· 35
4.4 금속간 화합물(Intermetallic Compound) ································· 35
CHAPTER 05 금속의 결정과 변태
5.1 금속의 결정(Crystallization of Metal) ································· 40
5.2 금속의 결정 격자 구조(Metallic Crystal Structures) ································· 41
5.3 변태(Transformation) ································· 44
CHAPTER 06 금속의 가공
6.1 소성가공(Plastic Working) ································· 48
6.2 소성가공의 구분과 영향 ································· 55
6.3 소성가공의 종류 ································· 55
CHAPTER 07 철강재료의 분류와 제조법
7.1 철(Iron)과 강(Steel) 탄소 함유량에 의한 분류 ································· 60
7.2 제철(선)법(Iron Making Method) ································· 60
7.3 제강법(Steel Making Method) ································· 62
7.4 철강 제품의 생산공정 ································· 64
CHAPTER 08 철(Iron)과 강(Steel)의 개요
8.1 순철(Pure-Iron)의 개요 ································· 70
8.2 탄소강(Carbon Steel)의 개요 ································· 73
8.3 Fe-C 평형상태도(Phase Diagram)-2성분계 ································· 84
CHAPTER 09 주철(Cast Iron)
9.1 주철의 개요 ································· 100
9.2 주철의 성질 ································· 100
9.3 주철의 성장(Growth Of Cast Iron) ································· 102
9.4 주철의 분류 기준 ································· 103
CHAPTER 10 주강(Cast Steel)
10.1 주강의 특성 ································· 116
10.2 주강의 종류 ································· 116
10.3 주강 제조공정 ································· 116
CHAPTER 11 합금강(Alloy Steel)
11.1 합금강의 정의 및 목적 ································· 122
11.2 합금원소의 특성 ································· 122
11.3 합금강의 종류 ································· 123
11.4 특수 용도 합금강(Special Steel Of Special Purpose) ································· 128
CHAPTER 12 비철금속재료(Non-Ferrous Metal)
12.1 알루미늄과 그 합금 ································· 140
12.2 구리와 그 합금 ································· 153
12.3 티타늄과 그 합금 ································· 166
12.4 니켈과 그 합금 ································· 168
12.5 마그네슘과 그 합금 ································· 170
12.6 초경합금(Cemented Carbides) ································· 171
CHAPTER 13 비금속재료(Non-Metallic Material)
13.1 세라믹 특성과 종류 ································· 174
13.2 합성수지 특성과 종류 ································· 175
CHAPTER 14 신소재의 종류
14.1 신 금속재료 종류 ································· 184
14.2 비금속 무기재료 종류 ································· 186
14.3 신 고분자재료 종류 ································· 187
14.4 복합재료 종류 ································· 188
CHAPTER 15 강의 열처리(Heat Treatment of Steel)
15.1 열처리 개요 ································· 196
15.2 풀림(Annealing) ································· 200
15.3 불림(Normalizing) ································· 203
15.4 담금질(Quenching) ································· 207
15.5 뜨임(Tempering) ································· 216
15.6 항온 열처리(Isothermal Heat-Treatment) ································· 219
CHAPTER 16 표면경화법(Surface Hardening)
16.1 표면경화법의 개요 ································· 230
16.2 표면경화법의 종류와 개요 ································· 230
CHAPTER 17 금속재료의 시험법과 검사
17.1 인장시험(Tensile Test) ································· 252
17.2 충격시험(Impact Test) ································· 256
17.3 경도시험(Hardness Test) ································· 261
17.4 화학성분 분석(Chemical Composition Analysis) ································· 264
17.5 비파괴 검사(Non-Destructive Inspection) ································· 266
17.6 도장검사(Painting Inspection) ································· 278
17.7 치수 및 육안 검사(Dimension & Visual Inspection) ································· 283
17.8 진동 및 소음 검사(Vibration & Noise Inspection) ································· 286
17.9 검사 신청서 양식 ································· 290
참고문헌 ································· 291
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